Shower Tray and shower surround
Shower Tray Produce Process
1. Design and Planning
Product Design: The shower tray is designed according to specific size and specification requirements. This includes determining the shape, dimensions, and features such as drainage openings and anti-slip surfaces.
Material Selection: Choose raw materials that meet the required specifications for durability, water resistance, and aesthetic appeal. Common materials include acrylic, fiberglass, or composite materials.
2. Forming
Thermoforming: A sheet of acrylic material is heated until it becomes pliable. It is then placed over a mold and shaped using vacuum or pressure forming techniques to create the shell of the shower tray.
3. Reinforcement Layer Application
A preformed shell is inserted into a matching, closable mold. A mixture of reactive materials, such as polyol and isocyanate, is injected into the mold. These materials react to form a rigid polyurethane layer that adheres directly to the shell.
4. Add Leg
A rigid leg, often made of chipboard or similar material, is inserted into the mold to provide additional rigidity and support. This leg is encapsulated within the shower tray during the molding process.
5. water test and quality control
Water test：It has the water test to trimming excess material, polishing, or applying a protective coating.
Quality Control: The finished shower tray is inspected for defects, proper dimensions, and compliance with safety and performance standards.
6. Packaging and Shipping
Packaging: The shower tray is packaged securely to protect it during transportation.
Shipping: The finished product is shipped to customers or distributors.
Shower surround Produce Process
1. Polish mould
The shower surround is designed to meet specific dimensions and aesthetic requirements. CAD (Computer-Aided Design) software is often used to create precise templates,a mold is created based on the design specifications. Molds are typically made from metal or high-density plastic.
2. Spray gel coat
Spray in a well-ventilated area, preferably in a spray booth,use a gel coat thickness gauge to ensure the proper thickness is achieved.
3. Dry the gel coat
Drying (or curing) the gel coat is a critical step in the production process of fiberglass-reinforced products. Proper drying ensures that the gel coat reaches the desired hardness and durability, while also preventing defects and ensuring a smooth finish.
4. Back cast
Reinforcing the back of the panels to ensure stability and prevent flexing.Ensure panels are fully supported during installation to prevent warping.Allow the adhesive and sealant to cure for at least 24 hours before using the shower.
5. polishing
Polishing a shower surround can help restore its shine and protect the surface from further damage.Use a high-quality, non-abrasive rubbing compound to avoid scratching the surface.Apply a small amount of the polishing compound to a soft cloth or wool bonnet, using circular motions to apply the compound.
6. finished
Packaging: The shower surround is packaged securely to protect it during transportation.
Shipping: The finished product is shipped to customers or distributors.
